Roll‑to‑Roll Converting and Rotary Die Cutting Solutions
AVT develops advanced roll‑to‑roll converting machines for high‑precision rotary die cutting, laminating and multi‑layer processing. Our modular solutions are designed to handle complex converting applications with exceptional accuracy, productivity and process control.
Our systems are fully servo‑driven across all stations, including die cutting, unwind and rewind, ensuring stable operation and consistent web handling throughout the entire production process. By combining advanced control systems with our proprietary algorithms for managing varying roll diameters, we eliminate the need for traditional web tension sensors while maintaining precise tension control.
AVT develops various processes based on customer demand.
High Precision Rotary Die Cutting
AVT’s converting platforms are built for high‑precision rotary die cutting, achieving tolerances down to ±0.1 mm. Web widths up to 800mm and rolls of up to 1,2m diameter. With synchronized control of up to 36 servo axes, our machines deliver high repeatability and exact positioning – even in complex multi‑layer structures. Often automatic side adjustments are integrated part of the machine controlling the side adjustment of the web.
The system enables re‑registration steps between die cutting stations, supported by one of the fastest feedback loops on the market. This allows for accurate layer alignment, reduced defects and minimal material waste.
Our modular roll‑to‑roll systems allow multiple processes to be integrated in a single production line, including:
- Unwind and wind up
- Rotary die cutting
- Kiss‑cutting
- Laminating
- Multi‑layer converting
- Printing
- Vision control
- Web handling and re‑registration
By optimizing incoming material width and maintaining full process control, our solutions enable significant material cost savings and improved production efficiency.
AVT systems include advanced recipe management, allowing fast changeovers and repeatable production. This reduces setup time and ensures consistent quality across production runs.
Our converting machines are used by leading manufacturers worldwide to produce complex components and materials, including:
- Gaskets
- Foams and felts
- Dust filters (non‑woven)
- Optical Clear Adhesives (OCA)
- Medical materials
- PET
- Adhesives
- Papers
- Multi‑layer laminated materials
The systems are suitable for cleanroom environments and medical component production, where precision and process stability are critical.
With AVT’s roll‑to‑roll converting solutions you can:
- Improve product tolerances
- Increase production speed
- Reduce material waste
- Shorten setup times
- Ensure stable and repeatable production
- Validate your production
Get in Touch
If you are looking for a high‑precision partner for roll‑to‑roll converting solution, we are happy to discuss your application.
If you are interested in improving your product tolerances, increase production speed, reduce material waste or shorten set up times please contact us to learn more about our competitive solutions.
AVT är en funktionsleverantör inom Industriautomation och produktionsteknik som utvecklar avancerade systemlösningar för industrin.
Passion for Production
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Industrigatan 1
441 38 Alingsås
Hantverksvägen 15
436 33 Askim
Tel: 0322-64 25 00
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